Advanced Industrial Cleaning And Drying Equipment with Ultrasonic Technology for Metal Parts
Working process: Loading → Aerated pickling and rust removal → Ultrasonic chemical cleaning → Ultrasonic chemical cleaning → Ultrasonic water cleaning → Ultrasonic water cleaning + dehydration → Hot air drying → Hot air drying → Unloading.
Introduction to the working principle of advanced industrial cleaning and drying equipment with ultrasonic technology for metal parts: This
advanced equipment combines ultrasonic technology with cleaning and drying functions to provide an efficient solution for metal part processing.
The working principle is as follows:
1.Ultrasonic cleaning:
High-frequency sound waves are generated by ultrasonic transducers and transmitted into
the cleaning solution. These sound waves create millions of tiny bubbles in the liquid. When these bubbles collapse near the surface of the metal
parts, they release a tremendous amount of energy, which effectively dislodges dirt, grease, and other contaminants. The ultrasonic waves can
penetrate even the smallest crevices and complex geometries of the metal parts, ensuring a thorough cleaning.
2.Cleaning solution circulation:
The cleaning solution is continuously circulated to ensure uniform cleaning and to remove the dislodged contaminants. This helps to maintain
the effectiveness of the cleaning process and prevent the accumulation of debris in the solution.
3.Drying process:
After the cleaning process is completed, the metal parts are dried using a combination of hot air and vacuum. The hot air accelerates the
evaporation of moisture from the surface of the parts, while the vacuum helps to remove any remaining moisture and ensure a completely
dry surface. This prevents rust and other forms of corrosion, ensuring the longevity and quality of the metal parts.
In summary, the advanced industrial cleaning and drying equipment with ultrasonic technology for metal parts uses a combination of ultrasonic cleaning, solution circulation, and drying processes to provide a highly effective and efficient cleaning and drying solution for metal parts.
Equipment Parameters:
Tank Body
Structure |
Internal effective size |
Inner tank size: L2600×W1400×H500mm
Approximate overall size: L2850W1650H750mm (subject to the actual size) |
| Heating method |
Electric heating 12KW |
| Material |
The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless steel plate.
The non-radiating surface adopts SUS304 T = 2.0mm, and the outer door panel adopts 1.0mm stainless steel. |
| Outer frame of the cleaning tank |
It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure. |
| Structure |
The ultrasonic transducers are adhered to the bottom of the tank (bottom vibration type), and four corner wheels are configured at the bottom. |
| Ultrasonic transducer |
Adopt imported wafer transducers of "HESEN" brand and imported bonding technology. The total number of ultrasonic transducers is 200, with a frequency of 28KHZ and 60W each. |
| |
Total ultrasonic power |
12KW |
| |
Time control
|
It is built-in in the generator and the time is adjustable from 0 to 999 minutes. |
| Power supply system |
Ultrasonic generator |
The generator adopts 4 sets of internationally leading IGBT modules and power tubes for control to ensure strong and stable output power. Xiantai's unique sweeping frequency technology ensures no dead corners in cleaning.
It has functions such as continuously adjustable power, sweeping frequency, timing adjustment, start/stop, etc. |
| Component part |
All are imported high-quality components. |
| Other |
|
Configure a dedicated control box rack. There are two independent generators placed on the control box rack.
The ultrasonic power cord is 3 meters long. |
| After-sales服务sevre |
Transport |
|
| The equipment is warranted for one year and maintained for life. |
